After trying different styles (pleated, Marfy, CraftPassion, and a couple of others) I’ve settled on this design which seems to please everyone I’ve sewed it for these past few weeks. It’s comfortable, can be constructed with a filter pocket, and is fast to sew.
I cut the centre line on a fold which eliminates the centre seam. The nose and chin darts can be easily shortened for small features and lengthened to accommodate beards. The optional filter pocket is simple to add.
Inserting the coffee strip nose pieces Is also easy because the metal piece is simply inserted into the seam allowance joining the inner and outer pieces. The entire mask has just a couple of darts and four straight seams so I find it fast to construct. It also washes nicely in a washing machine.
Although I’ve made a couple of masks with the adjustable cords as shown in the video (as well as a few with a continuous tie running through the sides and tied on top of the head for a nurse friend) most people seem to prefer the mask with side pieces made from 3mm/1/4in.
elastic which I sourced from a craft store. For each mask, I cut two 10-12 inch strips, thread them through the side channels, and let the wearer knot the elastic after customizing the length. Rotating the knot so it lies within the channel keeps everything tidy. If the elastic needs to be replaced, it’s a simple job. The use of non-fixed ties also allows the wearer to adjust the gathers to get a close fit on the sides.
I’ve also been making holders from scrap pieces so I can throw a mask into my pocket, handbag, or car without worrying about cleanliness.
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